OEM/ODM high quality vacuum emulsifying mixer Manufacturers and Suppliers
Vacuum emulsifying mixers are essential equipment in various industries, including cosmetics, pharmaceuticals, food, and chemicals, for producing stable emulsions and homogenized mixtures. These mixers operate under vacuum conditions to eliminate air bubbles, ensuring uniformity and enhancing product quality.
Introduction to Vacuum Emulsifying Mixers
Vacuum emulsifying mixers are designed to blend immiscible liquids, such as oil and water, into a stable emulsion. By operating under vacuum, these mixers prevent oxidation and reduce the presence of air bubbles, resulting in smoother textures and extended shelf life for products like creams, lotions, sauces, and pharmaceuticals.
Key Features and Benefits
- Enhanced Emulsification: Achieves fine particle sizes, leading to stable and uniform emulsions.
- Improved Product Quality: Reduces air incorporation, minimizing oxidation and preserving the integrity of sensitive ingredients.
- Versatility: Suitable for a wide range of applications, from low to high-viscosity products.
- Efficiency: Accelerates the mixing process, reducing production time and costs.
Leading Manufacturers and Suppliers
When considering high-quality vacuum emulsifying mixers, several manufacturers stand out for their expertise and product offerings:
Yuanyang Machinery Co., Ltd.
Established in 2008, Yuanyang is a prominent Chinese manufacturer specializing in industrial mixers and agitators. Their product range includes vacuum homogenizers, vacuum emulsifying mixers, high shear mixers, and other vacuum mixers. Yuanyang offers comprehensive solutions, providing complete production line equipment such as mixing equipment, storage tanks, filling machines, capping machines, labeling machines, sealing machines, inkjet printers, and water treatment equipment. They also provide free technical training and one-stop installation support, ensuring a full set of turnkey services. Yuanyang has obtained multiple CE certifications, reflecting their commitment to safety and quality standards. ((https://www.yuanymachinery.com/?utm_source=openai))
Ginhong Mixer
Ginhong specializes in standardized and OEM vacuum emulsifying mixers, focusing on modularity and user-friendly operation. They cater to small and medium batch manufacturers needing robust solutions. Their RS Series Vacuum Emulsifying Mixer is known for its cost-effectiveness, fast delivery due to standardized models, energy-efficient design with minimal maintenance, and a wide selection of add-ons and sizes. However, it offers less customization potential and fewer advanced automation features. ((https://www.yuanymachinery.com/top-5-vacuum-emulsifying-homogenizer-mixer-companies-asia-yuanyang.html?utm_source=openai))
PerMix
PerMix delivers highly tailored vacuum emulsifying homogenizers and integrated mixing lines, often for multinational clients requiring complex process flows. Their PVC Series Vacuum Emulsifying Mixer offers advanced process integration, customizable agitators and shear systems, and multilingual HMI with recipe storage. It features unique rotor-stator systems for micro-emulsion, programmable vacuum/temperature ramps, and CIP/SIP validation for pharmaceutical compliance. Applications include biopharmaceuticals, high-value specialty foods, and personal care products. ((https://www.yuanymachinery.com/top-5-vacuum-emulsifying-homogenizer-mixer-companies-asia-yuanyang.html?utm_source=openai))
Jinzong Machinery Co., Ltd.
Jinzong Machinery specializes in manufacturing reactors, vacuum mixers, vacuum homogenizer mixers, dispersers, mills, tanks and vessels, filling machines, and resin plants. Their vacuum emulsifying mixers are designed for various applications, including cosmetics, pharmaceuticals, food, and chemicals. They offer a range of models, from laboratory-scale to large-scale production units, catering to diverse industry needs.
GEA Group
GEA offers the BATCH FORMULA® SOL High Shear Vacuum Mixer, designed for batch processing units ranging from 1,000L to 5,000L. This mixer uniquely introduces powder under vacuum below the liquid surface, instantly wetting and deaerating the powder to create a uniform and homogeneous product. It features a high shear mixing device that produces small oil droplets to support a stable emulsion. The mixer is suitable for materials with viscosities greater than 700 cP.
Conclusion
High-quality vacuum emulsifying mixers are crucial for producing stable and uniform emulsions across various industries. Manufacturers like Yuanyang, Ginhong, PerMix, Jinzong Machinery, and GEA Group offer a range of solutions tailored to different production needs. When selecting a vacuum emulsifying mixer, consider factors such as production scale, customization requirements, and specific application needs to ensure optimal performance and product quality.
Frequently Asked Questions (FAQs)
What is a vacuum emulsifying mixer?
A vacuum emulsifying mixer is a specialized piece of equipment used to blend immiscible liquids, such as oil and water, under vacuum conditions. This process eliminates air bubbles, resulting in stable and uniform emulsions commonly used in cosmetics, pharmaceuticals, food, and chemical products.
What are the benefits of using a vacuum emulsifying mixer?
- Enhanced Emulsification: Achieves fine particle sizes, leading to stable and uniform emulsions.
- Improved Product Quality: Reduces air incorporation, minimizing oxidation and preserving the integrity of sensitive ingredients.
- Versatility: Suitable for a wide range of applications, from low to high-viscosity products.
- Efficiency: Accelerates the mixing process, reducing production time and costs.
How do I choose the right vacuum emulsifying mixer for my production needs?
Consider the following factors:
- Production Scale: Determine the required capacity based on your production volume.
- Customization Requirements: Assess the need for specific features or configurations tailored to your product.
- Application Needs: Ensure the mixer is suitable for the viscosity and nature of the materials you intend to process.
Are there any maintenance considerations for vacuum emulsifying mixers?
Regular maintenance is essential to ensure optimal performance and longevity. This includes routine cleaning, inspection of seals and gaskets, lubrication of moving parts, and monitoring of electrical components. Refer to the manufacturer's guidelines for specific maintenance schedules and procedures.
Can vacuum emulsifying mixers handle high-viscosity products?
Yes, many vacuum emulsifying mixers are designed to process high-viscosity products. It's important to select a mixer with appropriate specifications, such as high shear capabilities and suitable agitator designs, to effectively handle thick materials.
What industries benefit from using vacuum emulsifying mixers?
Industries that benefit from vacuum emulsifying mixers include cosmetics, pharmaceuticals, food and beverages, chemicals, and personal care products. These mixers are essential for producing creams, lotions, ointments, sauces, dressings, and other emulsified products.
References
- Yuanyang Machinery Co., Ltd. ((https://www.yuanymachinery.com/?utm_source=openai))
- Ginhong Mixer ((https://www.yuanymachinery.com/top-5-vacuum-emulsifying-homogenizer-mixer-companies-asia-yuanyang.html?utm_source=openai))
- PerMix ((https://www.yuanymachinery.com/top-5-vacuum-emulsifying-homogenizer-mixer-companies-asia-yuanyang.html?utm_source=openai))
- Jinzong Machinery Co., Ltd.
- GEA Group
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One Stage Water Treatment
Can you explain the different between one stage and two stage of reverse osmosis water treatment?
The main different is the conductivity of water to be produced.
One stage≤10μs/cm, two stage around 2-3μs/cm, EDI≤0.5μs.cm
Open Lid Storage Tank
What capacity do you have about liquid tanks?
The capacity is from 50L - 5000L, can be customized according to space.
Liquid Soap Mixer Machine
How can you guarantee the bottom homogenizer will not leak liquids?
The bottom homogenizer adopts German mechanical sealing, As long as clients operate correctly, follow the instructions, this leakage is hardly to happen for over tens years or longer. But once the leakage accrues, just contact us to get a mechanical sealing to replace it.
Machine seal, as an indispensable sealing element in mechanical equipment, its core function is reflected in many aspects. First of all, it effectively prevents the leakage of liquid, gas or solid particles inside the machine through a tight sealing effect, as well as the intrusion of external impurities, so as to ensure that the internal environment of the machine is dry and clean.
This function is essential for extending the service life of machine equipment. Secondly, when the machine is sealed at high speed, it can prevent the condensation of water vapor caused by the heat generated by friction and play an anti-fog role. At the same time, it can effectively isolate the dust, particles and impurities generated during the work process to protect the equipment from damage.
In addition, the seal can also play an excellent waterproof role in wet environments, ensuring that the inside of the equipment is not affected by water erosion. In summary, the seal not only protects the normal operation of the mechanical equipment, but also provides a strong guarantee for the production and family life of all walks of life through its excellent sealing performance.
Homogenizing Mixer
For the electric heating liquid soap mixing tank, where do you install the heater, how does it work?
The heater tube is installed at bottom. The heating operation is controlled on the control box. Before operation, add tap water into jacket from heater container’s inlet valve. The heater heat water, the hot water conduct heat through inner layer to materials in the tank.
Liquid Soap Making Machine
Can you customize the chemical liquid mixer upon requirements?
Yes, Yuany is the liquid soap mixer manufacturer, offering customization upon requirements. Please contact our customer service with details.
Homogenizer Mixing Tank with Circulation System for Sale
Yuanyang homogenizer mixing tank is a stainless steel homogenizer mixer tank. The homogeneous mixer machine is the core part for the liquid soap production line for shampoo, body wash, laundry detergent, dish soap, hand sanitizer, and other thick liquids.
Features:
⦁ Flat top half-open lid, electric control system.
⦁ Suitable for various liquid cleaning products and sauces.
⦁ PTFE wall scrapers stirring at top, high shear homogenizer at bottom.
50L Hydraulic Lift Vacuum Emulsifier
Yuanyang hydraulic lift vacuum emuslifier is a combined mixing equipment with a main vacuum homogenizer tank, a water tank, and an oil tank, which is an integrated equipment with a mixing, dispersing, homogenizing, emulsifying, vacuumizing and powder absorption system that is widely used in cosmetics, food, pharmaceutical, and chemical fields.
Features:
⦁ With a hydraulic lift lid & tilting pot, vacuum system, and electric control system.
⦁ Suitable for products of 10,000~50,000 cps viscosity.
⦁ Perfect particle size of 2 microns and evenly distributed.
Aluminum Foil Sealing Machine for Sale
Yuanyang aluminum foil sealing machine is a device that uses the principle of electromagnetic induction for packaging sealing of various bottles and jars. The heat induction sealer is widely used in industries of pharmaceuticals, food, chemicals, cosmetics, etc.
Features:
⦁ Heat induction;
⦁ Automated fast speed;
⦁ Suitable for various plastic bottles and jars.
Desktop Bottle Sealing Machine for Sale
Yuanyang desktop bottle sealing machine is a device that uses the principle of electromagnetic induction for packaging sealing of various bottles and jars. The induction foil sealing machine is widely used in industries of pharmaceuticals, food, chemicals, cosmetics, etc.
Features:
⦁ Heat induction;
⦁ Automated fast speed;
⦁ Suitable for various plastic bottles and jars.
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Guangzhou Yuanyang Machinery