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Automatic 4-head filling machine + Automatic capping machine

2025-05-07 16:26:30

This is a fully automatic filling line; the machine includes a fully automatic 4-head filling machine + automatic capping system + automatic capping machine

 Automatic 4-Head Filling Machine + Robotic Cap Placer + Automatic Capping System

—— Creating a High-Efficiency, Intelligent One-Stop Packaging Solution


Automatic 4-Head Filling Machine Overview:

This integrated system combines three core functions: automatic filling, robotic cap placement, and automatic capping, making it ideal for industries requiring high levels of efficiency, stability, and automation, such as personal care, disinfectants, shampoos, skincare, pharmaceuticals, and agrochemicals.

With a modular design, the system seamlessly handles the entire process from bottle feeding, precise filling, and accurate cap placement to stable capping—significantly improving production efficiency, reducing labor intervention, and minimizing operational risks.


🔧 Core Components & Functional Modules:

4-Head Servo Filling System

  • Uses piston pump metering for accurate liquid dosing

  • Multi-head control supports adjustable filling volumes

  • Filling accuracy up to 99%

  • Suitable for a wide range of liquid viscosities: from low-viscosity (e.g., disinfectants) to medium/high-viscosity liquids (e.g., shampoo, lotion)

Robotic Cap Placement System

  • High-speed robotic arm with vision positioning or pneumatic gripper

  • Automatically picks caps, detects bottleneck position, and places caps precisely

  • Smooth and reliable cap placement, adaptable to irregular or special-shaped caps

Automatic Capping Module

  • Torque control via servo or pneumatic system ensures consistent tightness and prevents slippage

  • Adjustable capping torque and speed, suitable for PET, glass, and various bottle types

  • Equipped with safety mechanisms to avoid jamming or bottleneck damage

Smart Conveyor & Bottle Detection System

  • Precision-synchronized conveyor with automatic detection for bottle presence, missing bottles, or misalignment

  • Supports integration with upstream/downstream equipment like labeling, sealing, and coding machines

  • One-touch switch between bottle types or product lines for quick changeover

  •  

Technical Specifications (Sample):

Item Specification
Number of Filling Heads 4 (customizable to 6/8/10)
Filling Volume Range 50 ml–500 ml (multi-spec supported)
Filling Accuracy ±0.5%
Filling Speed 30–50 bottles/min (varies by liquid & bottle type)
Cap Placement Robotic arm cap placement with positioning
Capping Method Automatic gripping and torque-controlled capping (servo/pneumatic optional)
Control System PLC + touchscreen interface
Material Contact parts made of SUS316 stainless steel
Air/Electric Supply 0.6 MPa, AC 220 V/380 (customizable)

🏭Automatic 4-Head Filling Machine Key Advantages:

  • High Automation: One operator, one-button start, fully hands-free operation

  • Labor Saving: Replaces multiple manual steps in filling, cap placement, and capping

  • Wide Compatibility: Adapts to various bottles, caps, and liquids with quick changeover

  • Easy Maintenance: Clear structure, easy to clean and service

  • Highly Scalable: Compatible with labeling machines, coders, case packers, and other downstream equipment for full production line automation


📦Automatic 4-Head Filling Machine Application Fields:

  • Cosmetics: Shampoo, shower gel, serums, lotions, toners

  • Healthcare & Pharma: Oral liquids, disinfectants, supplements, alcohol solutions

  • Household Chemicals: Detergents, laundry liquids, toilet cleaners

  • Agrochemicals: Pesticides, foliar fertilizers, water-soluble fertilizers


🚀Automatic 4-Head Filling Machine Makes Your Production Smarter, Safer, and More Efficient!

Choosing our fully automated filling and capping solution is choosing the future of intelligent manufacturing.
We welcome you to visit our factory for live testing or contact us for a customized solution!

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