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Vacuum Homogenizer for Sale

Yuanyang vacuum homogenizer is a homogenizer mixer with a vacuum system. The homogenizer is an integrated piece of equipment with mixing, dispersing, homogenizing, emulsifying, and powder absorption systems, which is widely used in the cosmetics, food, pharmaceutical, and chemical fields.

 

Feature:

  • ⦁ With a fixed lid, vacuum system, and electric control system.

    ⦁ Suitable for products of 10,000~50,000 cps viscosity.

    ⦁ Perfect particle size of 2 microns and evenly distributed.

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Vacuum Homogenizer: key features

⦁ The homogenizer machine adopts an imported frequency converter for speed adjustment, which can meet different technological demands.
⦁ The homogenizing mixer adopts German technology with an imported double-end mechanical seal effect.
⦁ The maximum emulsifying rotation speed of the homogenizer mixer machine can reach 4200 rpm, and the highest shearing fineness can reach 0.2-5 μm.
⦁ The vacuum defoaming can make the materials meet the requirement of being aseptic.
⦁ The vacuum homogenizer emulsifier is designed with 3 layers and double jackets for heating, cooling, and insulation purposes.
⦁ Each function of the vacuum mixer can be controlled separately by an electric button control panel (PLC control is optional).
⦁ The emulsifying mixer lid can be customized as an open lid fixed with bolts fitting.

Vacuum Homogenizer  Characteristic

Vacuum Homogenizer
Working capacity (L)  Material Agitator power
(KW)
Speed
(rpm)
Homogenizer power
(KW)
Homogenizer speed
(rpm)
Water pot
L
Oil pot
L
Main pot system
50L SS304/316L 1.1 0-65 3 0-3000 40 25 Hydraulic lift
100L SS304/316L 1.5 0-65 3 0-3000 60 50 Hydraulic lift
200L SS304/316L 2.2 0-65 4 0-3000 150 100 Hydraulic lift
300L SS304/316L 3 0-65 7.5 0-3000 250 120 Hydraulic lift
500L SS304/316L 4 0-65 11 0-3000 350 250 Fixed  lid
1000L SS304/316L 5.5 0-65 15 0-3000 600 500 Fixed lid
2000L SS304/316L 7.5 0-65 18.5 0-3000 1500 1000 Fixed lid
3000L SS304/316L 11 0-65 22 0-3000 2000 1000 Fixed lid
5000L SS304/316L 15 0-65 37 0-3000 3000 2000 Fixed lid
Key functions include vacuuming, scrapers mixing, homogenizing, heating. 
Two ways of homogenizer installation: on top or at bottom
Two ways of heating: electric heating and steam heating; steam heating requires a steam generator
Water pot and oil pot are optional; choose according to actual needs.
Other optional functions: circulation system, load cell system, water flow meter system

Vacuum Homogenizer General Application

Cosmetics industry
Skincare cream, shaving cream, soap, gel, wax, mascara, toothpaste, sunscreen, facial cleanser, and other products.
Food industry‌
Jam, butter, sauce, cheese, mayonnaise, wasabi, nutrient solution, baby food, and other products.
Pharmaceutical industry
Emulsion, ointment, oral liquid, oral syrup, dental composite, injection, and other products.
Chemical industry
Shampoo, detergent, latex, saponification products, adhesives, polyester, synthetic fiber, shoe cream, lubricants, and other chemicals.
Other industries‌
Coating ink, nanomaterials, the petrochemical industry, printing and dyeing auxiliaries, the paper industry, pesticides and fertilizers, plastics and rubber, power electronics, and other fields.

Vacuum Homogenizer options

⦁ The vacuum emulsifier homogenizer has upper homogenization, lower homogenization, and internal and external circulation homogenization.
⦁ Emulsifying pot with water pot and oil pot is optional.
⦁ A fixed lid with bolts or a lifting lid is optional.
⦁ Steam heating or electric heating can be chosen.
⦁ A weighing system is available upon request.
⦁ Water flow metering is available upon requirement.
⦁ Pneumatic valve is customized upon requirement.
⦁ A combined platform with other mixer tanks can be designed.
⦁ Polished layer or matte layer.
⦁ Explosion-proof motor is available.
⦁ Vacuum system is optional.

FAQs

Vacuum Homogneizer
Can I operate each function separately?

Yes,each function of mixing,homogenizing,heating,vacuuming can be controlled separately. For example, some of your products don’t requirement heating function, just don’t operate it. When you need heating function, you operate it.

Is there any safety devices for the homogenizer tank?

Yes,there are safety valves for jacket pressure and vacuum pressure. When the pressure reaches the designed margin point, the safety valves can protect the machine by releasing the gas. 

And circuit protection device is equipped in the control box, when the power supply of the factory is beyond the designed voltage of the machine, or occurs short circuit, it will operate self-protection system.

Is it necessary to clean for each batch production?

There is no need to clean quite often for the same products. But for different products, it is better to clean every time before the production of different products.

How to clean the inside tank?

There will be installed with rotary ball and valves on the lid, client uses high pressure water to clean or a high pressure gun to wash. Load tap water into tank, add some cleaning liquids, operate heating function and mixing function for better cleaning.

Can you explain the difference between homogenizer mixing tank and agitator mixing tank?

Homogenizer mixer is also called high shear mixer, whose core function is micronization and homogenization. The homogenization process enables the dispersion size in the suspension or emulsion to be micron fine particles by mechanical force of rotor and stator, thereby improving the stability and uniformity of the product.

The agitator mixing tank is just with normal blending function, just mix different materials together, but can’t mix two incompatible liquids together.

What capacity do you recommend for a new factory?

Vacuum homogenizer is a little expensive, and the dimension is big,compared with non-vacuum type. As a start, small capacity from 50-500L is recommended if client has limit budget. Later bigger capacity 500-5000L is considered to expand business.

For easy shipment,50-1000L is often recommended for vacuum type.

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